Lean Manufacturing

Lean Manufacturing in Every Process

Located in Qingdao, Shandong, our factory covers an area of 20,000 sq m and has skilled employees that follow established manufacturing SOP. With our extensive production experience, we conduct a complete hair preparation, processing and inspection process under one roof for efficient production and timely delivery.

The worker is washing human hair.

Hair Preparation

Hair Collection

Following strict ethical considerations, we make sure our hair is sourced directly from the local hair collection office, donors, and certified suppliers.

Hair Washing & Drying

The hair material is gently hand washed to ensure cuticles are intact and the hair is healthy when made into hair products. Afterward, we air dry the hair.

Hair Hackling

After drying the hair, we discard short hairs to ensure fuller hair volume from top to the ends by retaining longer, healthier hairs.

Weighing & Storing

To ensure consistent quality, we weigh in every bundle and add an additional 10% more weighing to avoid weight loss in the production process, then store them for processing.

Hair Processing

After health and gentle hair preparation, we will conduct further hair processing to manufacture hair products including hair bundles, wigs and more.

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  • Hair Bundles
  • Lace Closures, Frontals and Wigs

Hair Bundles

Do not underestimate simple hair bundles manufacturing, as sewing is the key to keeping the bundles from shedding hair. With advanced sewing machines and techniques, we make hair bundles accurately within short periods.

 

Double Weft Sewing

After three-needle sewing, hair bundles are subjected to double weft sewing to ensure no shedding of hair and minimal short hairs.

Cutting & Weighing

Hair bundles are cut and weighed by workers to ensure every bundle meets the same quality standards and are prepared for wave forming.

Wave Forming

We form waves on the hair through an oven that applies gentle heat treating. As chemicals are rarely used, the cuticles remain healthy and natural.

Washing & Drying

Hair is washed more than 10 times and is air-dried by natural wind, maintaining the quality of the hair locks.

Lace Closures, Frontals and Wigs

Every lace wig is hand made by workers with decades of experience, resulting in exquisitely made wigs, lace closures, and frontal shaped perfectly within industry standards. Every knot made for our wigs displays the precision and quality of our craftsmen.

Hair Arrangement

Allocate the proportion of hair based on the type of wig to be manufactured to ensure the fidelity of the wig and retain the quality of the hair.

Hand-tying

Using a crochet hook to the hair on the tiny lace mesh, a closure can be completed in as fast as three days to deliver good quality.

Sewing

We then sew the hair bundles to the wigs layer by layer according to the matching ratio and to ensure that sewing seams are not clearly seen.

Trimming & Styling

After, we trim the hair according to the wig type and style the hairs to make our wigs more natural and appealing to wear instantly.

Full human hair product inspection

Meticulous Inspection

Full Inspection To Ensure Perfection

Before delivery and exposing our wigs to the elements, we carry out a full inspection process after production. Such processes include shedding check, bundle weight check, length check, gray hair checking and other tests that determine how ready our wigs are for widespread use.

Let Alien Take Your Business to the Next Level!

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